Forging Capabilities
High-strength forged components engineered for demanding applications.
- Engineering-driven forging solutions
- Integrated forging and CNC machining support
- Medium to large forged components
Our Forging Services
We provide a full range of metal forging processes, supported by precision engineering and quality control, to meet diverse strength, performance, and production requirements.
Roll Forging
Efficient forging process for producing long, uniform cross-section components with optimized material flow.
- Continuous deformation for consistent profiles
- Improved grain structure and consistency
- Suitable for shafts, bars, and flat profiles
- Cost-effective for repeat production
Hot Forging
High-temperature forging method ideal for shaping complex geometries with enhanced mechanical performance.
- Forging temperature typically above 900°C
- Improved formability for complex shapes
- Reduced internal stresses
- Suitable for medium to large parts
Die Forging
Precision forging using closed dies to achieve consistent dimensions and reliable structural properties.
- Controlled tooling for repeatable accuracy
- Good surface finish and shape consistency
- Suitable for medium-to-high volume production
- Excellent strength-to-weight ratio
Materials & Surface Finishes
A wide selection of materials and surface treatments is available to meet performance, environmental, and application-specific requirements.
Surface Finishes
As-Forged
Natural forge finish with scale
Machined
Precision machined for tight tolerances
Shot Blasted
Clean, uniform surface texture
Heat Treated
Annealing, normalizing, quenching & tempering
Plated/Coated
Zinc, nickel, chrome plating or powder coating
Materials
Carbon Steel
1010, 1020, 1045, 1060, 1080
Alloy Steel
4140, 4340, 8620, 4130, 5160
Stainless Steel
304, 316, 17-4PH, 410, 420
Aluminum
6061, 7075, 2024, 5083
Titanium
Ti-6Al-4V, Grade 2, Grade 5
Copper Alloys
Brass, Bronze, Phosphor Bronze
Custom Material Solutions
If your project requires specialized alloys or unique surface treatments, our engineering team can support material selection and process customization based on application requirements.
Industries We Serve
Our forging capabilities support a wide range of industries requiring strength-critical and high-reliability components.
What is Forging
Forging is a metal forming process that shapes material through compressive forces, improving grain flow and mechanical strength.
Compared to other manufacturing methods, forging enhances toughness, fatigue resistance, and structural integrity.
Common forging methods include roll forging, open-die forging, and closed-die forging, each suited to different component geometries and production volumes.
Advantages of Forging
• Superior mechanical strength compared to cast or machined-only parts
• Improved material utilization and reduced waste
• Consistent internal structure and reliability
• Suitable for load-bearing and safety-critical applications
FAQs
Do you support low-volume orders?
Yes. Our forging capabilities support both medium and high-volume production, depending on part design, material, and tooling requirements.
Do l need to pay for the mold?
In most cases, tooling or mold costs are required upfront, depending on part design and production volume.
For long-term or qualified production programs, tooling costs may be partially or fully refundable based on order agreements.
Does RPA offers after sales service?
Yes. We provide after-sales support for quality issues related to materials or forging processes.
Corrective actions, including rework or replacement, are handled based on inspection results and agreed quality standards.
Can RPA perform precision machining on forgings?
Yes. We support precision CNC machining for forged components to achieve tight tolerances and final dimensional control.
Integrated forging and machining helps ensure consistency in surface finish, accuracy, and performance across production batches.
What information is required to start a forging project?
Basic project information such as drawings, material requirements, target quantities, and application details is typically sufficient to begin evaluation.
Our engineering team will review feasibility and suggest suitable processes as needed.
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